Binder For Briquette Of Mill Scale

Product Description:

The Jianjie® binder for mill scale briquettes, a formulation of eco-friendly polymer materials, boasts exceptional properties: high binding strength, rapid curing, pulverization resistance, and cost-effectiveness, while promoting energy efficiency and environmental sustainability. Ideal for agglomerating a diverse range of metal and nonmetal concentrates, including iron ore, mill scale, manganese, phosphorus, copper, nickel, chromium, and silicon/carbon, these briquettes find widespread application in furnaces, such as blast furnaces, direct reduction furnaces, cupolas, and gasifiers. The binder's performance in scrap iron and mill scale briquettes has garnered widespread acclaim from clients.

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Product Detail

Range of Application

Ore Powder, Alloy Powder And Mill Scale.

Product Specification

Executive Standard: Q/HJSY 001-2022

Binder Technical Specification
Item	Value
Appearance	Fluid powder
Fineness: (-250μm) (%)	≥90.0
Moisture Content (%)	≤12.0
pH	7.0-9.0
Bulk Density (g/L)	1000±300
Viscosity (mPa·s)	≥5

Iron oxide mill scale binder is used to granulate iron oxide, iron-bearing sludge, dedusting ash and steel slag. This innovative technology has been widely adopted by the metallurgical industry to recover and utilize iron resources from these materials, reducing corporate production costs and improving sustainability. In addition, these binders are better than traditional inorganic binders because with low dosage , stronger adhesion, higher pellet formation rates and less powder. The use of binder pelletizing can result in pellets with uniform particle size, high yield and good strength. This pellet has good metallurgical properties, improves the permeability of the charge column and can be used directly in the furnace. Through this process, solid waste recycling can be realized, saving iron resources, while environmental protection has great significance.

Product Characteristics

Broad Application:
It applies to pelletize multiple ore powders, alloy powder and mill scale.

High Binding Strength:
It can quickly form a reticulate structure in material. Moulding strength can surpass 100kg. It has 1200℃ temperature resistance.

High Forming Rate:
High forming rate (98%+) and 2m-drop integrity (wet pellet).

Cost Reduction:
Each ton of binder can produce 50-100 tons of pellets.

Energy Efficiency and Environment-Friendliness.

Product Maintenance

Packaging

Package with 25kg woven bags or 1000 kg per jumbo bag.

Storage

Store the bags at a cool, well-ventilated and dry place.
Put them on a damp-proof cushion or pallet.
Exposure to the sun or rain is strictly prohibited.

Shipping

Various transportation methods can be provided (inluding airline, shipping and express train)

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Service Process

Our Services

We specialize in delivering comprehensive, customized solutions tailored to our clients' unique requirements. Our services encompass production line design, equipment upgrades, and product parameter adjustments based on trial results, ensuring optimal performance and feasibility. Our team consists of experts with deep theoretical knowledge and extensive practical experience in binder engineering R&D, design, manufacturing, and technical support. We offer a full range of services, including technical consultation, scheme design, product fabrication, equipment sourcing, installation and commissioning, binder supply, production operations, and dedicated after-sales support. Additionally, we provide turnkey EPC (Engineering, Procurement, and Construction) services or phased EPC solutions, customized to meet our clients' specific requirements.

Our Factory

Jianjie Group invested 20 million USD to build a new composite material production base and an automated production line in Dazhou, Sichuan Province. The facility covers an area of more than 13,300 square meters and employs nearly 200 people. We have been focusing on the binder industry for 15 years, and our products are exported to more than 20 countries. With an annual production capacity of up to 300,000 MT, our production scale is among the top in the same industry in China. Our main products include iron ore organic binder, RHF dezincification de-dusting ash binder, dedusting ash briquettes binder, metallurgical furnace binder, drilling fluid filter loss reduction agent, coke powder binder, air-dried briquettes binder, carbon additive binder, and pre-gelatinized maize starch, among others.

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