Binder For Briquette Of Pulverized Metallic Ore

Product Description:

The Jianjie® pulverized metallic ore briquettes binder presents an eco-friendly approach to metal and non-metal ore powders. Formulated from a diverse array of polymeric environmental protection materials, it boasts robust adhesion, high forming rates, exceptional binding strength, swift curing speeds, anti-powdering properties, cost-effectiveness, energy efficiency, and environmental consciousness. Ideal for cold pressing and molding applications, it is compatible with iron ore powder, iron concentrate, iron oxide scale, silica ore, manganese ore, phosphate ore, copper ore, nickel ore, chrome ore, silicon carbon powder, and various other ore powders.

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Product Detail

Range of Application

Bementite, Nickle, Chromium And Magnesium Ore Powders.

Product Specification

Executive Standard: Q/HJSY 001-2022

Binder Technical Specification
Item	Value
Appearance	Fluid powder
Fineness: (-250μm) (%)	≥90.0
Moisture Content (%)	≤12.0
pH	7.0-9.0
Bulk Density (g/L)	1000±300
Viscosity (mPa·s)	≥5

Pulverized metallic ore pellet binder is a special binder for bonding metal ore powder, such as iron ore powder, manganese ore powder, chrome ore powder, silicomanganese alloy powder, iron ore concentrate, and other metal ore powders.

This innovative technology has been widely adopted by steel mills as well as industrial and residential applications for the efficient recycling and utilization of metallurgical waste. In addition, these binders are better than traditional inorganic binders because of their strong adhesion and the good mechanical strength of the pellets.

The use of metal ore powder pellet binders to produce pellets is a simple process with the advantages of high adaptability to raw materials, simple equipment, easy operation, low energy consumption, low production costs and low environmental pollution, while contributing to improved steelmaking smelting performance. This process can achieve the purpose of making full use of silicon, manganese, iron ore and other resources, reducing production costs and improving the economic efficiency of enterprises, under the premise of meeting the requirements of transit strength and steelmaking.

Product Characteristics

Broad Application:
The product has the capability to granulate various types of mineral and metallurgical powders.

High Binding Strength:
The product swiftly creates a network structure in the material with forming strength that can surpass 100 cm, allowing it to withstand temperatures up to 1200℃.

High Forming Rate:
The product has a high molding rate of over 98% and can maintain its integrity even with wet particles that drop from a 2m height.

Cost Reduction:
The product can produce 50-100 tons of pellets per ton, resulting in reduced costs.

The product has eco-friendly characteristics and is energy-efficient.

Product Maintenance

Packaging

Package with 25kg woven bags or 1000 kg per jumbo bag.

Storage

Store the bags at a cool, well-ventilated and dry place.
Put them on a damp-proof cushion or pallet.
Exposure to the sun or rain is strictly prohibited.

Shipping

Various transportation methods can be provided (inluding airline, shipping and express train)

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Service Process

Our Services

We specialize in delivering comprehensive, customized solutions tailored to our clients' unique requirements. Our services encompass production line design, equipment upgrades, and product parameter adjustments based on trial results, ensuring optimal performance and feasibility. Our team consists of experts with deep theoretical knowledge and extensive practical experience in binder engineering R&D, design, manufacturing, and technical support. We offer a full range of services, including technical consultation, scheme design, product fabrication, equipment sourcing, installation and commissioning, binder supply, production operations, and dedicated after-sales support. Additionally, we provide turnkey EPC (Engineering, Procurement, and Construction) services or phased EPC solutions, customized to meet our clients' specific requirements.

Our Factory

Jianjie Group invested 20 million USD to build a new composite material production base and an automated production line in Dazhou, Sichuan Province. The facility covers an area of more than 13,300 square meters and employs nearly 200 people. We have been focusing on the binder industry for 15 years, and our products are exported to more than 20 countries. With an annual production capacity of up to 300,000 MT, our production scale is among the top in the same industry in China. Our main products include iron ore organic binder, RHF dezincification de-dusting ash binder, dedusting ash briquettes binder, metallurgical furnace binder, drilling fluid filter loss reduction agent, coke powder binder, air-dried briquettes binder, carbon additive binder, and pre-gelatinized maize starch, among others.

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