Binders For Briquette Of Scrap Iron

Product Description:

The Jianjie® scrap iron binder, crafted from polymeric, environmentally protective materials, exhibits hydrophilic, complexing, and cold-setting qualities, making it suitable for processing iron powder, chips, slag, and other waste materials. The resultant scrap iron briquettes are widely adopted in steelmaking furnaces and have garnered recognition from a vast majority of customers.

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Product Detail

Range of Application

Used For Pelletizing Iron Dust, Iron Chips, Iron/Steel Slag And Other Slag Waste.

Product Specification

Binder Technical Specification
Item	Value
Appearance	Fluid powder
Fineness: (-250 μm) (%)	≥90.0
Moisture Content (%)	≤12.0
pH	7.0-9.0
Bulk Density (g/L)	1000±300
Viscosity (mPa·s)	≥5

All kinds of iron and steel scrap, such as iron powder, iron filings and iron/steel slag, can be bonded with scrap iron binder.

This innovative technology has been widely adopted by the metallurgical industry to recover iron resources from scrap iron and steel scrap to improve resource sustainability while reducing production costs and increasing enterprise output. In addition, these binders are better than traditional inorganic binders because of their low dosage, strong adhesion, high pellet formation rate, and less powder.

When the binder of scrap iron pellets is used, the pellets have sufficient mechanical strength and sufficient crushing strength in pellet production and transfer.

Adding blast furnace smelting can improve the quality of iron products and smelting efficiency, not only satisfying blast furnace smelting Process requirements, and can undergo long-distance transportation and long-term storage. Through this process, not only the existing iron and steel scrap resources are used rationally, but also the pollution to the environment can be reduced, and the large need for high quality lump iron ore for blast furnace can be relieved, which helps to solve the increasingly tight problems of iron ore resources and railroad transportation, etc., with large economic and social benefits.

Product Characteristics

User-friendly:
Requiring only mixing the binder and material prior to stirring with water and cold-pressing.

Binding Strength:
It exhibit high binding performance, forming rate, and cold/hot strength, making them suitable for furnace smelting.

Less Binder for More Products:
Thus during cold-presses, this feature result in lower production cost.

Outsanding Effect:
Each ton of binder can produce 35-50 tons of pellets. The pellets have a high forming rate of 98% and a 3m-drop integrity.

Product Maintenance

Packaging

Package with 25kg woven bags or 1000 kg per jumbo bag.

Storage

Store the bags at a cool, well-ventilated and dry place.
Put them on a damp-proof cushion or pallet.
Exposure to the sun or rain is strictly prohibited.

Shipping

Various transportation methods can be provided (inluding airline, shipping and express train)

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Service Process

Our Services

We specialize in delivering comprehensive, customized solutions tailored to our clients' unique requirements. Our services encompass production line design, equipment upgrades, and product parameter adjustments based on trial results, ensuring optimal performance and feasibility. Our team consists of experts with deep theoretical knowledge and extensive practical experience in binder engineering R&D, design, manufacturing, and technical support. We offer a full range of services, including technical consultation, scheme design, product fabrication, equipment sourcing, installation and commissioning, binder supply, production operations, and dedicated after-sales support. Additionally, we provide turnkey EPC (Engineering, Procurement, and Construction) services or phased EPC solutions, customized to meet our clients' specific requirements.

Our Factory

Jianjie Group invested 20 million USD to build a new composite material production base and an automated production line in Dazhou, Sichuan Province. The facility covers an area of more than 13,300 square meters and employs nearly 200 people. We have been focusing on the binder industry for 15 years, and our products are exported to more than 20 countries. With an annual production capacity of up to 300,000 MT, our production scale is among the top in the same industry in China. Our main products include iron ore organic binder, RHF dezincification de-dusting ash binder, dedusting ash briquettes binder, metallurgical furnace binder, drilling fluid filter loss reduction agent, coke powder binder, air-dried briquettes binder, carbon additive binder, and pre-gelatinized maize starch, among others.

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