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Jianjie organic binder for iron ore pellets
Jianjie organic binder for iron ore pellets

Red Mud Briquettes Binder for Bauxite Residue

Jianjie’s Red Mud Briquette Binder is engineered specifically for transforming bauxite residue (red mud) into strong, stable briquettes suitable for reuse, smelting, or resource recovery. Its optimized formulation enhances briquette strength, reduces fines, improves furnace performance, and minimizes the impact on material grade due to its low addition rate. This solution supports cleaner production, waste utilization, and a more sustainable red mud handling process.

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Range of Applications

Designed for briquetting and agglomeration of:

  • Bauxite residue (red mud)
  • Red mud mixed with additives such as flux, carbon sources, or iron-bearing materials
  • Red mud waste requiring briquetting for smelting, recovery, or transportation
fired iron ore pellets

Advantages of Jianjie Binder for Red Mud Powder (Bauxite Residue)

Low Addition Rate (2–4%) for Better Grade Retention
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  • With an efficient formulation, the binder works effectively at a 2–4% dosage, minimizing impurity introduction and preserving the material grade of red mud briquettes.
Excellent Mechanical Strength
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  • Supports high dry strength, wet strength, and drop resistance to ensure briquettes maintain integrity through handling, storage, and transportation.
Lower Fines, Fewer Returns
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  • Reduced pulverization rate means fewer cracked briquettes and lower recycle/return ratios—improving overall production output and consistency.
Improved Furnace Performance
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  • Briquettes exhibit good high-temperature behavior, stable disintegration resistance, and reliable reduction performance—ideal for smelting, calcination, or thermal treatment processes.
Low-Ash, Low-Impact Binder
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  • A cleaner binder solution that keeps ash introduction low, helping create higher-quality briquettes with better downstream processing results.

Real Case of Jianjie Binder for Red Mud Briquettes (Bauxite Residue)

Raw Material

Red mud from an aluminum plant
Main composition: Fe₂O₃ content 65%. Raw material moisture content is approximately 20%

Equipment Used

Roller press briquetting machine.
Customer capacity: 50,000 tons per year.

Briquettes Application

The finished briquettes are used as a slag-forming agent in steelmaking.

Customer Requirement

  • Wet pellet strength: withstand 2–3 drops from 1.5 m
  • Dry compressive strength: ≥800 N

Jianjie Solution

Tailored Jianjie binder: 3% dosage

Results

With 3% Jianjie binder, the red mud briquettes achieved stable wet pellet performance and exceeded the required dry strength for steelmaking applications.

Minor cracks

After 2 drops from 1.5 m height

1130.4 N

Dry compressive strength

Specification and Instruction

Executive Standard: Q/DJSY 001-2025

PropertyValue
AppearanceFluid powder
Fineness: (250μm) (%)≥90.0
Moisture (%)≤12.0
Viscosity(mPa·s)≥10
pH7.0-12.0
Bulk Density (g/L)1000±300
Packaging

Available in 25kg woven bags or 1000kg jumbo bags, designed for safe handling and convenient storage.

Storage

For best results, store Jianjie binders in a cool, dry, and well-ventilated area. Keep bags elevated on a damp-proof pallet or cushion, and avoid any exposure to direct sunlight or rain.

Shipping

Flexible transportation options are available, including air, road, rail, and sea, to meet your specific needs.

Contact Us for Quotation & Technical Support

Contact Jianjie Group for more product details and real customer application cases.
We provide free samples for testing, or you may send your raw materials to our laboratory for professional evaluation and performance optimization. Our technical team will support you with data-driven recommendations tailored to your production process.

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Learn More about Red Mud Briquetting

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Image with the text "All About Red Mud Briquettes & The Role of Binder", showing red mud briquettes and a bowl of binder powder, along with the Jianjie Group logo.
A pile of dark, irregularly shaped briquettes, likely industrial or mineral in nature, with several pairs of shoes visible around, indicating a work or inspection scene.

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